Pharmaceutical PE Bottle Vision Inspection System For 30cc to 150cc Containers
Company Profile
Anhui Keye Intelligent Technology Co., Ltd. is a national high-tech enterprise focusing on the R&D and application of AI technology. We are deeply committed to the research and development of AI vision inspection and automation production, providing AI-powered quality control solutions and equipment for industrial and agricultural products, as well as automation production and AI system solutions for smart manufacturing. Our products are landing nationwide and exported to 50+ countries globally.
Technical parameter
| Model |
Camera |
Detection range |
Inspect |
Accuracy |
Precision |
Speed |
| KVIS-B |
1set |
Bottle mouth |
Black spots, stains, overlap, burrs, lack of material, etc. |
≥0.5mm |
Qualified product 99.5% |
100-150 pcs/min |
| False detection is less than 0.5% |
| 1set |
Bottom of the bottle |
Black spots, stains,foreign material, etc. |
≥0.5mm |
Qualified product 99.5% |
| False detection is less than 0.5% |
| 4 set |
Upper area of the bottle |
Black spots, stains,missing, etc. |
≥0.5mm |
Qualified product 99.5% |
| False detection is less than 0.5% |
| 4set |
Lower area of the bottle |
Black spots, stains, etc. |
≥0.5mm |
Qualified product 99.5% |
| False detection is less than 0.5% |
| 1set |
Outer bottom of the bottle |
Black spots, stains |
≥0.5mm |
Qualified product 99.5% |
| Hole |
≥1mm |
Qualified product 99.5%
|
Inspection principle
The appearance defect of medicine bottle is a relatively common problem in pharmaceutical production enterprises, and it is also one of the problems that have troubled business owners for a long time. The medicine bottle visual inspection machine, based on machine vision and deep learning algorithms, can perfectly replace manual labor, and efficiently and quickly solve problems such as high cost and low efficiency of human inspection.
Pharmaceutical products are prone to various product appearance quality defects during the injection molding process. Common appearance defects in injection molding of pharmaceutical bottles include black spots, dirt, bubbles, cracks, flashes, and dimensional changes. The outflow of defective products not only causes a great waste of resources, but also has a serious adverse effect on product quality and consumer safety.
Inspection details
The medicine bottle inspection machine, equipped with high-performance machine vision inspection system components, can detect various surface defects such as the size of pharmaceutical plastic bottles, black spots, flashes, and even scratches in a fast, efficient, and real-time manner. Screen out defective products.
The blessing of the deep learning algorithm, through the training and learning of a large amount of data, can improve the level, recognition rate and stability of automatic recognition, and can detect fuzzy features that change randomly, and those that can be recognized by the human brain can be detected, so as to deal with various types of more Complex testing items.
Hardware:
- Camera: We use our own developed camera (the chip is from Japan), which has clearer image recognition and is more compatible with our own software.
- Light source: We have a dedicated optical team to develop various light sources to adapt to the optical scene requirements of different industrial scenes.
- Embedded computer: The KEYE team independently developed the embedded computer NPU computing box, which replaced the traditional PLC industrial computer; it is not afraid of sudden power outages and high temperature scenes, and can better adapt to the high temperature environment.
Software:
- Algorithm: We use the latest AI deep learning algorithm. Most products only need a small amount of sample learning to complete a new product model; the machine can continuously learn some defects and good samples like the human brain, making the detection effect better and better.
- Software: The latest KEYE V16.0 software can realize a variety of data statistics and human-computer interaction functions, and the touch screen operation is simpler.
- KEYE cloud platform: The AI cloud platform can create its own cloud platform account for each customer, and the pictures of each training operation will be saved in its own account; even if the algorithm is lost due to software algorithms or other problems, all previous data can be retrieved through an independent cloud platform account. (KEYE team has technicians who regularly maintain this platform).
- After-sales service: Provide long-term remote service, customers only need to keep the device in good network connection.
Cooperation Partners
KEYETECH has always been committed to the application of artificial intelligence in the field of vision technology, replacing human eyes and brain decision with machine vision and AI reasoning calculations, and integrating the quality detection and sorting to industrial products in traditional manufacturing to make the production more digitization , Intelligence, visualization, and persistence. Also greatly improves the efficiency and accuracy of industrial detection, and enhances the intelligent level of the manufacturing industry.
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